Academic Group Project

Electric Postie Bike CAD Development

A collaborative university CAD project developing an electric postie bike concept through mechanical component modelling, assembly integration, virtual prototyping and preliminary engineering analysis.

Rendered SolidWorks assembly of an electric postie bike concept

Project Summary

Collaborative development with a defined individual contribution.

The project combined team-based vehicle development with focused responsibility for selected front-end mechanical components.

Project type
Academic group project
Project year
2021
Software
SolidWorks
Project focus
Mechanical CAD, assembly integration, material selection and preliminary FEA
Contribution
Handlebar, front suspension and hand-brake components

My contribution focused on the handlebar, front suspension and hand-brake components, including CAD modelling, assembly integration, material selection and preliminary finite element analysis.

The complete vehicle was developed collaboratively as a university group project. Only the individual contribution described above should be interpreted as personal project work.

Early team concept sketch of an electric postie bike
Early team concept sketch used to explore the overall vehicle layout.

01 · Project Concept

Early Team Concept

The early concept established the overall vehicle arrangement, storage position, rider layout and major component locations before detailed CAD development.

02 · CAD Assembly

Full Assembly Development

Individual parts and subassemblies were developed in SolidWorks and combined into a complete virtual prototype to review the overall form, component positioning and assembly relationships.

Preliminary SolidWorks stress analysis of the postie bike handlebar and front tube
Preliminary stress distribution study for the handlebar and front-tube assembly. Open full resolution ↗

03 · Preliminary Engineering Analysis

Handlebar and Front-Tube Stress Review

A preliminary SolidWorks Simulation study was used to review the stress distribution of the handlebar and front-tube design under an assumed loading condition.

This analysis was completed for academic design development and does not constitute statutory certification or independent engineering verification.

Material environmental impact assessment for the postie bike handlebar components
SolidWorks sustainability indicators used during the academic material review. Open full resolution ↗

04 · Material and Environmental Review

Material and Environmental Considerations

Material selection was also reviewed using estimated carbon footprint, energy consumption, air acidification, water eutrophication and material cost indicators.

Final Project Summary

Project Outcome

The project produced a complete virtual vehicle assembly and supported the development of individual mechanical components through CAD modelling, assembly integration, material comparison and preliminary simulation.

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